Industrial IoT Network Modernization
Facing chronic interference and downtime, a global manufacturing leader engaged Apex to rebuild its wireless infrastructure. We audited six plants, created interference heat maps, and designed a hybrid network blending sub-GHz mesh for coverage with 2.4 GHz gateways for throughput. Custom antennas resisted detuning from machinery, and predictive channel hopping responded to real-time diagnostics. Outcomes included 99.2% packet success, 35% latency reduction, and the enablement of predictive maintenance analytics that reduced unplanned downtime by 28%.
Aerospace Satcom Antenna Redesign
An aerospace OEM needed a lighter, more efficient antenna array for a new satellite constellation. Apex engineers employed topology optimization, lightweight materials, and phased-array beam steering to meet gain targets while trimming mass by 18%. Environmental testing confirmed resilience to launch vibration and thermal extremes. The redesign enabled the client to add additional payload capacity without schedule impact.
Medical Wearable Global Launch
A medical device startup sought simultaneous FDA clearance and CE marking for a wearable vital signs monitor. We architected a multi-radio solution covering Bluetooth LE, Wi-Fi, and LTE-M, then developed sterilization-ready enclosures that preserved antenna efficiency. Our compliance team managed pre-scans, lab testing, and documentation, resulting in first-pass approvals. Post-launch monitoring showed a 40% improvement in connectivity uptime versus the company’s previous generation device.
Consumer Audio Connectivity Upgrade
A premium audio brand wanted seamless transitions between Wi-Fi 6 and Bluetooth LE Audio. Apex optimized RF coexistence, redesigned the antenna module for metal-heavy housings, and collaborated with firmware teams on adaptive channel allocation. Shipping units achieved 30% longer battery life and 22% stronger throughput in congested urban apartments compared to the legacy design.
Explore More
Interested in seeing how these results translate to your roadmap? Download detailed briefs from our resource center or speak with an Apex consultant about your next RF program.